For the smashburger sauce: In a small bowl, stir together the mayo, ketchup, mustard, grated onion, hot sauce and Worcestershire sauce. Set aside half of the sauce in a separate bowl for serving. (You’ll use the other half for cooking the burgers.)
Divide the ground beef into 12 loose balls (I divide each pound in half, then each half into 3 balls). Don’t pack them tightly—keeping them loose helps create those crispy, lacy edges.
Brush the buns with butter. Preheat the Blackstone or griddle to medium-high heat (about 400–450°F).
Place the buns cut side down on the hot griddle. Toast until golden and crisp, about 2-3 minutes, then set aside while you cook the burgers.
Place the beef balls on the hot griddle, leaving plenty of space between each one—they spread out a lot as they cook.
Immediately press straight down with a heavy spatula until the patty is very thin with jagged edges.
Season each patty generously with smash burger seasoning.
Just before flipping, add a spoonful of smashburger sauce to the uncooked side of each patty and gently spread it across the top.
Flip the patties and cook for another 1–2 minutes. The sauce will caramelize slightly as the second side cooks.
Add a slice of cheese to each patty right after flipping so it melts as the burger finishes cooking.
To assemble: Start with the bottom bun and spread on a layer of the reserved smashburger sauce.
Add lettuce and tomato slices—placing toppings on the bottom helps keep the burger more stable and intact.
Stack two cheesy patties on top. Finish with pickles, sautéed onions, and the top bun.